SGS Onsite-Verified Fused Quartz Manufacturer [email protected]

Manufacturing Facilities & Production Processes

Inside Lovri Quartz Products Co., Ltd. — high-purity raw silica purification, automated continuous drawing, precision CNC fabrication, and strict optical stress validation.

Expertise & Manufacturing Reliability

In-House Manufacturing Excellence: From Raw Mineral to Precision Fused Silica

At Lovri Quartz Products Co., Ltd., we combine vertical integration with strict quality management systems. Operating out of Lianyungang, China, our 14,271 m² production facility houses modern purification equipment, electric thermal fusion draw towers, multi-axis CNC grinding centers, and certified metrology labs. By governing every fabrication step internally—from crystal beneficiation to optical polarization stress inspection—we provide international OEMs with uncompromising dimensional precision, batch traceability, and thermal durability.

End-to-End Workflow

Standardized Production Steps

Every stage follows ISO-aligned production protocols to ensure structural purity, eliminate micro-bubbles, and eliminate internal residual strain.

Raw Materials Cutting at Lovri Quartz
Stage 01

Raw Materials Cutting

Selected high-grade natural silica lumps are cut and physically pre-classified to eliminate external rock matrices.

Raw Materials Pulverizer
Stage 02

Raw Materials Pulverizing

Industrial impact pulverizers crush graded quartz into tightly controlled sand meshes ready for chemical purification.

Rescreening quartz sand
Stage 03

Rescreening & Sizing

Vibratory grading screens isolate specific grain dimensions, preventing melt defects and structural anomalies.

Acid Pickling for quartz purification
Stage 04

Acid Pickling (Leaching)

Multi-stage acid de-ironing and ultrasonic chemical washing remove trace transition metals, elevating purity to ≥ 99.99% SiO₂.

Thermal Tube Drawing process
Stage 05

Tube & Ingot Drawing

Electric vacuum resistance furnaces melt purified silica into mother cylinders and precisely controlled tubing geometries.

Thermal Annealing
Stage 06

Thermal Annealing

Gradual thermal soaking and computerized cool-down cycles eliminate internal mechanical stress and prevent thermal shock.

End Sealing process
Stage 07

Lathe End Sealing

Precision hydrogen-oxygen glass lathes form dome, flat, or test-tube bottom closures with tight wall uniformity.

Quartz Welding and Sealing
Stage 08

Sealing & Quartz Welding

Certified quartz glass blowers join complex joints, flanges, ports, and capillary tubes without thermal cracking.

Vacuum Degassing and Sealing
Stage 09

Vacuuming & Degassing

High-vacuum pumping units evacuate assemblies intended for specialized thermal insulation, UV, or semiconductor sleeves.

CNC Quartz Machining
Stage 10

CNC Precision Machining

Diamond-tooled 4-axis and 5-axis CNC machines perform slotting, drilling, bevelling, and micro-grooving down to ±0.02 mm.

Quality Inspection
Stage 11

Full Inspection & Testing

Laser calipers, optical projectors, and polarization testers verify wall runout, transmission values, and stress profiles.

Cleanroom export packaging
Stage 12

Export-Grade Packaging

Ultrasonic cleaning followed by PE foam wrap, shock-dampening vacuum packaging, and reinforced ply-wooden casing.

Advanced Equipment List

Our Plant Equipment & Machinery

Modern equipment engineered specifically for the extreme softening temperatures (>1700°C) and diamond-machining characteristics of fused quartz.

Cutting Machine
Equipment

Diamond Cutting Machine

High-torque diamond-wheel cutters deliver chipping-free end faces and square cuts on heavy-wall quartz tubes and blocks.

End Sealing Machine
Equipment

Automatic End Sealer

Dual-chuck synchronized rotation ensures concentric sealing and balanced thermal profiling during end bottom formation.

Annealing Furnace
Equipment

Continuous Annealing Furnace

Programmable multi-zone heating chambers accommodating parts up to 3 meters in length for full thermal relief.

Test Machine
Equipment

Comprehensive Test Station

Integrated dimensional measurement benches equipped with non-contact laser micrometers and profile projectors.

Packaging Line
Equipment

Semi-Automatic Packaging Line

Custom packaging stations featuring vacuum sealing, electrostatic discharge wrappers, and custom-fit EPE foam inserts.

Pulverizer Machine
Equipment

High-Purity Pulverizer

Abrasion-resistant lining prevents metal contamination while converting quartz chunks into uniform granular sizes.

Rescreen Machine
Equipment

Vibratory Rescreen Machine

High-frequency sieving units filter out out-of-spec granules, securing uniform density during fusion.

Pickling Machine
Equipment

Chemical Pickling Tanks

Acid-resistant fluoropolymer leaching tanks equipped with ultrasonic transducers for maximum chemical extraction.

Packing Machine
Equipment

Automated Packing Unit

Wrapping unit protecting finished quartz tubes, plates, and boats against vibration during multimodal export freight.

Tube Drawing Machine
Equipment

Vertical Tube Drawing Tower

Laser-guided pull towers generating quartz tubes with consistent outside diameter and minimal wall runout.

Thermal Annealing Machine
Equipment

Secondary Annealing Lehrs

Dedicated furnaces stabilizing internal quartz glass networks and removing structural strains post-welding.

Glass Sealing Machine
Equipment

Glassworking Lathe Station

High-accuracy mechanical lathes suited for large-diameter semiconductor furnace tube ends and quartz flanges.

Vacuuming Machine
Equipment

High-Vacuum Exhaust System

Multi-stage turbomolecular vacuum rigs engineered for specialized vacuum-jacketed quartz components.

CNC Center
Equipment

CNC Machining Center

High-rigidity quartz CNC milling centers executing complex wafer boats, 96-well microplates, and custom optical blocks.

Quality Control Laboratory
Facility

QC Inspection Laboratory

Cleanroom testing environment housing spectrophotometers, interferometers, and microscopic optical analyzers.

Polarization Stress Tester at Lovri Quartz Products Co., Ltd.
Quality Assurance Standard

Polarization Stress Inspection

Quartz components subjected to rapid thermal transitions or vacuum seals require virtually zero residual birefringence. Even minute interior stress fields can trigger cataclysmic fracture under industrial furnace conditions.

At Lovri Quartz Products Co., Ltd., every single welded assembly, thick-wall tube, and optical plate undergoes quantitative polarization stress testing. This non-destructive inspection validates that annealing has effectively relieved mechanical tension, guaranteeing superior thermal-shock resistance for high-temperature semiconductor and laser environments.

  • Detection of invisible birefringence and micro-cracks before dispatch
  • Full traceability with material inspection reports available upon request
  • Onsite verified by SGS Group for equipment capability and QC compliance

Need Custom Quartz Components Built to Drawing?

Speak directly with our technical engineers. We offer rapid DFM feasibility reviews, prototype sampling, and certified volume delivery.

Contact Us